CPD series Clamp-on Ultrasonic Flow Sensor / Flow Meter for Battery Manufacturing Flow Rate Measurement

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CPD series Clamp-on Ultrasonic Flow Sensor / Flow Meter for Battery Manufacturing Flow Rate Measurement

Industrial automation relies on accurate flow rate measurement for processes like manufacturing, chemical handling, and assembly lines, where flow sensors monitor liquids such as coolants, lubricants, and process fluids to ensure efficiency and uptime.

Common industrial fluids include water-based solutions, oils, and corrosive chemicals, transported via pipelines in automated systems for tasks like cooling machinery, dosing in production, or waste management.

Automation system demands flow sensors that can be integrated seamlessly without disrupting operations, supporting real-time flow data for PLC-controlled systems and predictive maintenance.

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Industry Challenges

Non-invasive Flow Rate Measurement

In many automation process such as slurry mixing, coating, and soldering, the flow rate measurement module need to measure liquid flow without cutting the tubing or modify the existing tubings, and not introduce any pollution during the measurement process.

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Multi-type Liquid Flow Rate Measurement

Different liquids (e.g., water, oils, solvents, chemicals, slurries) have very different density, viscosity, acoustic properties, and conductivity, traditional mechanical flow sensors may encounter pressure loss, blockage problems when measuring viscous liquid.

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Corrosive Liquid Flow Rate Measurement

Corrosive liquid, such as pure water, ultra-pure water plays a vital role in the automation process. Due to the corrosive nature, traditional mechanical flow meters, such as vortex flow sensors, may encounter damage, leakage, or blockage over a period of time, leading to system failures and economic losses.

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Application Overview

Non-invasive Flow Rate Measurement

The CPD series in-line ultrasonic flow sensor can be easily clamp-onto the tubing, with out cutting the tubing. Capable of measuring various type of liquids media, even at low flow rates, with high accuracy. No blockage, no pressure loss even with high liquid viscosity. Supports multiple output modes for integration with equipment control systems.
Support Multi-kind Liquid Flow Rate Measurement

Suitable for measuring various liquid media flow rate, such as pure-water, ink, alcohol, grease, oil, acids, etc
Support Corrosive Liquid Flow Rate Measurement

Measures real-time flow rate and cumulative volume measurement of corrosive media, such as ultra-pure water, acids, coolant, etc, with built-in display that directly shows flow rate data, allowing for accurate measurement of liquid flow in equipment and processes. The CPD series flow sensor suit for various complex working conditions.

Application Highlights

High Accuracy 2%

Accurate flow rate measurement for manufacturing process stability.
Real-time Flow Data Display

Built-in digital screen, offers real-time flow rate data display, enabling operators to monitor flow rates and identify any anomalies quickly.
Fluid Compatibility

Capable of measuring a variety of liquids, such as ultra-pure water, lithium battery slurry, cooling water, acids, grease, ink, alcohol
Wide Measurement Range

Max up to 80L/min.
Corrosion Resistance Tubing

Suitable for a variety of complex working conditions.
Compact in Size

Easy installation and light in weight.
Multi-mode Output

Can be quickly integrated into the equipment monitoring system for automation control.